HMC400/630//800/1000 5 Axis Machining Center
Hauj lwm lawm
Kev tsis
5-axis tshuab center yog dab tsi?
A 5-axis tshuab chaw yog CNC tshuab cuab yeej uas tuaj yeem ua haujlwm txiav nyuaj ntawm ib qho chaw ua haujlwm los ntawm ntau lub kaum ntse ntse thiab kev taw qhia. Nws yog hu ua "5-axis" tshuab chaw vim nws muaj tsib axes ntawm kev txav uas tuaj yeem tswj tau los ntawm lub tshuab computer program.
Tsib axes ntawm kev txav mus los hauv 5-axis tshuab chaw yog:
X-axis (sab laug thiab sab xis)
Y-axis (pem hauv ntej thiab nram qab)
Z-axis (nce thiab nqis)
A-axis (kev sib hloov nyob ib ncig ntawm X-axis)
C-axis (kev sib hloov nyob ib ncig ntawm Y-axis)
Los ntawm kev muaj peev xwm tswj hwm tsib axes ib txhij, 5-axis tshuab chaw tuaj yeem ua tau ntau yam kev ua haujlwm ntawm kev ua haujlwm, suav nrog drilling, milling, thiab tig. Qhov no tso cai rau kom muaj kev ua tau zoo dua thiab ua haujlwm tau zoo hauv cov txheej txheem tsim khoom, tshwj xeeb tshaj yog rau cov khoom siv thiab cov khoom siv high-precision siv hauv kev lag luam xws li aerospace, automotive, thiab cov khoom siv kho mob.
| HMC400 | HMC630 | HMC 800 | HMC 1000 | |
|---|---|---|---|---|
| X / Y / Z axis stroke (mm) | 450/500/450 | 700/780/550 | 850/925/600 | 1050/1250/850 |
| Lub rooj loj (mm) | Φ400 | Φ630 | Φ800 | Φ1000 |
| Qhov siab tshaj plaws txoj kab uas hla (mm) | Φ600 | Φ850 | Φ1000 | Φ1300 |
| Max load ntawm workbench (kg) |
350 (zeeg) 175 (Tshooj) |
1200 (zeeg) 600 (hli) |
1500 (Milling) 750 (txheej txheem) |
2600 (zeeg) 1300 (Tshooj) |
| X / Y / Z axis ceev traverse ceev (m / min) | 60 | 60 | 60 | 60 |
| A / C axis ceev traverse ceev (r / min) | 100/120 (Milling) 2000 (Txuas) | 80/120 (Milling) 850 (Txuas) |
60/80 (zeeg) 850 (txoj kev) |
40/100 (zeeg) 550 (txheej txheem) |
Cov qauv siv tshuab ntawm 5-axis tshuab chaw HMC Series
Integral gantry qauv: Lub hauv paus thiab kem ntawm lub tshuab cuab yeej yog kev koom ua ke.
Daim duab peb sab kev txhawb nqa cross: Y-axis txhawb nqa los ntawm plaub txoj kab thiab lub ntsiab tsav nyob rau hauv qhov chaw.
Symmetrical qauv: Txo cov thermal hloov thaum lub sij hawm kho tshuab.
Stepped X-axis qhia kev tsheb ciav hlau: Txhim kho qhov ntev ntawm cov lus qhia kev tsheb nqaj hlau thiab txhim kho qhov rigidity.
Cov cuab yeej hloov pauv yog nyob rau hauv lub txaj: Compact qauv, txuag chaw.
Nruab nrog high-precision grating kav thiab encoder: Txheeb xyuas qhov tseeb ntawm txhua qhov axis kom paub tag nrho.
Siv precision roller guide rail thiab pob ntsia hlau
Spindle Thermal Compensation: Txo kev ua haujlwm yuam kev los ntawm thermal deformation ntawm spindle.
Spindle ntawm 5-axis tshuab
| 20000r / min spindle | 15000r / min spindle | 15000r / min spindle | |
|---|---|---|---|
| Hluav taws xob spindle | HSK-A63 | HSK-A63 | HSK-A100 |
| Qhov ceev tshaj plaws | 20000r / min | 15000r / min | 15000r / min |
| Spindle zog | S1/S6-40 feem pua: 25/40kW | S1/S 6-40 feem pua : 30/46kW | S1/S6-40 feem pua : 35/48kW |
| Spindle torque | S1/S6-40 feem pua : 87/135Nm | S1/S 6-40 feem pua : 130/200Nm | S1/S6-40 feem pua : 220/305Nm |
| lubricating | roj thiab roj | roj thiab roj | roj thiab roj |
Self-tsim turntable workstation ntawm lub tshuab center
Lub A / C axis txais kev tsav tsheb ncaj qha, uas tuaj yeem paub qhov kev kub ceev, siab torque, thiab zoo. Lub c-axis tuaj yeem nruab nrog lub zog ceev ceev. Lub turntable yog nruab nrog 4 hydraulic / pneumatic kev sib txuas raws li tus qauv.
| HMC400 | HMC630 | HMC 800 | HMC 1000 | |
|---|---|---|---|---|
| Lub rooj loj (mm) | Φ400 | Φ630 | Φ800 | Φ1000 |
| Max load ntawm workbench (kg) |
350 (zeeg) 175 (Tshooj) |
1200 (zeeg) 600 (txheej txheem) |
1500 (Milling) 750 (txheej txheem) |
2600 (zeeg) 1300 (Tshooj) |
| Qhov loj tshaj workpiece (mm) | Φ600×450 | Φ850×500 | Φ1000×580 | Φ1300×700 |
| A / C axis ceev traverse ceev (r / min) |
100/120 (Milling) 2000 (Tshooj) |
80/120 (Milling) 850 (txoj kev) |
60/80 (zeeg) 850 (txoj kev) |
40/100 (zeeg) 550 (txheej txheem) |
| Cov ntaub ntawv aperture (mm) | Φ50H7 | Φ50H7 | Φ50H7 | Φ50H7 |
| Table T-qhov dav (mm) | 12H8 | 14H8 | 14H8 | 14H8 |
| Rated torque ntawm A / C axis lub cev muaj zog (Nm) | 543/363 | 2×1300/1370 | 2×2110/2120 | 2×3190/2120 |
| A / C axis clamping torque (Nm) | 2×850/850 | 2×3200/3200 | 2×4000/4000 | 2×6000/8000 |
| A / C axis xauv txoj kev (pneumatic / hydraulic) | pneumatic | hydraulic | hydraulic | hydraulic |
Nta ntawm 5-axis tshuab chaw HMC series
Kev ntsuas online
- Calibrate qhov kev sojntsuam
- Phau ntawv los yog tsis siv neeg them nyiaj rau misaligned workpieces
- Phau ntawv los yog tsis siv neeg qhov chaw ntawm lub hauv paus chiv keeb
- Automatic Tool Measurement thiab Workpiece Measurement
- Yooj yim tsib-axis kev txheeb xyuas txoj hauv kev rau cov cuab yeej siv tshuab
Kev soj ntsuam kev tawg ntawm cov cuab yeej
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Kev soj ntsuam kev sib tsoo ntawm cov cuab yeej hauv nruab nrab siv lub cuab yeej laser setter
Spindle Thermal Compensation
- Real-time them nyiaj rau lub thermal deformation ntawm spindle los xyuas kom meej stability ntawm lub tshuab cuab tam raug.
Pub Adaptive Control
- Kho qhov contouring pub tus nqi raws li qhov feem pua ntawm spindle motor zog
- Optimize thiab txo lub sij hawm machining
- kev soj ntsuam cov cuab yeej
- Tiv thaiv tshuab mechanism
- Cov ntaub ntawv khaws cia, txuag thiab khaws cov ntaub ntawv txheej txheem
Load adaptive tswj
- CNC system txiav txim siab lub sijhawm tam sim no ntawm inertia thiab kev sib txhuam ntawm lub workpiece
- Cov yam ntxwv dynamic ntawm lub rooj sib tham lub tshuab cuab yeej muaj feem xyuam rau lub sijhawm ntawm inertia ntawm lub workpiece ruaj khov, thauj khoom adaptive tswj dynamically adjusts chav tswj tsis raws li load lossis kev sib txhuam.
Dynamic anti-kev sib tsoo
- Ua kom pom kev sib tsoo raws li cov qauv yooj yim ntawm cov cuab yeej siv tshuab
- Fixtures thiab workpiece qauv tuaj yeem raug xa mus rau txhua qhov kev sib tw dynamic los tiv thaiv kev sib tsoo
Yooj yim rau siv
- Qhov rooj qhib qhov rooj: 865 hli
- Rooj qhov siab: 980 mm
- Qhov kev ncua deb ntawm tus neeg teb xov tooj thiab qhov nruab nrab ntawm lub rooj: 606 mm.
Pem hauv ntej nti conveyor kom yooj yim txij nkawm
- Qhov kev ncua deb ntawm claw thiab hauv av: 1350 mm
- Qhov kev ncua deb ntawm tus neeg ua haujlwm thiab tus kov: 255 mm
Kev tiv thaiv ib puag ncig
Kev txuag hluav taws xob
-
Tsis siv neeg lub zog txuag ntawm servo drives, peripheral motors, thiab lwm yam.
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Sab hauv teeb pom kev zoo LED teeb cia li tua
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Functional qhov chaw cua foob kaw cia li
-
Qhia rail thiab ntsia hlau lubricating roj nres tau
Ntxuav, cua txias system
Flush ncig los ntawm shroud flushing tiv thaiv cov khib nyiab thiab sludge build-up
Eddy tam sim no sib cais thiab daim ntaub hnab pom: Tom qab ua ke ntawm eddy tam sim no sib cais ntaus ntawv thiab cov ntaub hnab pom, qhov tshem tawm tus nqi nrog ib tug me me particle loj dua 30 μm tuaj yeem ncav cuag ntau dua 95 feem pua, thiab cov raj xa dej lim ntxiv rau hauv cov cua txias. , thiab qhov pom tseeb yog 20 μm.
Roj-dej separator: cais cov roj los ntawm cov kua dej.
Qhov loj parameter ntawm tshuab center HMC series
Tshuab Parameter
| Tshuab qauv | HMC400 | HMC630 | HMC 800 | HMC 1000 | |
|---|---|---|---|---|---|
| Tshuab Stroke | X-axis stroke (mm) | 450 ({1}} ~ ntxiv 225) | 700 ({1}} ~ ntxiv 350) | 850 ({1}} ~ ntxiv rau 425) | 1050 ({1}} ~ ntxiv rau 525) |
| Y-axis stroke (mm) | 500 ({1}} ~ ntxiv 250) | 780 ({1}} ~ ntxiv rau 420) | 925 ({1}} ~ ntxiv rau 425) | 1250 ({1}} ~ ntxiv 625) | |
| Z-axis stroke (hli) | 450 (ntxiv rau 50 ~ ntxiv 500) | 550 (ntxiv rau 80 ~ ntxiv 630) | 600 (ntxiv rau 100 ~ ntxiv 700) | 850 (ntxiv rau 150 ~ ntxiv 1000) | |
| A-axis stroke (degree) | -120 ~ ntxiv 30 | -120 ~ ntxiv 30 | -120 ~ ntxiv 30 | -140 ~ ntxiv 140 | |
| C-axis stroke (degree) | n×360 | n×360 | n×360 | n×360 | |
| Lub Rooj | Hom | tsav ncaj qha | tsav ncaj qha | tsav ncaj qha | tsav ncaj qha |
| Lub rooj loj (mm) | Φ400 | Φ630 | Φ800 | Φ1000 | |
| Qhov siab tshaj plaws ntawm lub rooj - milling (kg) | 350 | 1200 | 1500 | 2600 | |
| Qhov siab tshaj plaws ntawm lub rooj - Tshuab dhos (kg) | 175 | 600 | 750 | 1300 | |
| Qhov siab tshaj plaws txoj kab uas hla (mm) | Φ600 | Φ850 | Φ1000 | Φ1300 | |
| Qhov deb ntawm qhov nruab nrab ntawm A-axis mus rau lub rooj ua haujlwm (mm) | 0 | 80 | 100 | 100 | |
| A/C ncej xauv txoj kev (pneumatic/hydraulic) | pneumatic | hydraulic | hydraulic | hydraulic | |
| Spindle | Spindle hom | Hluav taws xob spindle | Hluav taws xob spindle | Hluav taws xob spindle | Hluav taws xob spindle |
| Spindle Taper Qhov Specifications | HSK-A63 | HSK-A63 | HSK-A63 | HSK-A100 | |
| Spindle zog (kW) | S1/S 6-40 feem pua : 25/40 | S1/S 6-40 feem pua : 25/40 | S1/S6-40 feem pua : 30/46 | S1/S 6-40 feem pua : 35/48 | |
| Spindle torque (Nm) | S1/S6-40 feem pua :87/135 | S1/S6-40 feem pua :87/135 | S1/S 6-40 feem pua : 130/200 | S1/S6-40 feem pua : 220/305 | |
| Qhov siab tshaj plaws spindle ceev (r / min) | 20000 | 20000 | 15000 | 15000 | |
| Spindle center dej qhov hluav taws xob muaj nuj nqi | Nruab nrog | Nruab nrog | Nruab nrog | Nruab nrog | |
| Rigid tapping muaj nuj nqi | Nruab nrog | Nruab nrog | Nruab nrog | Nruab nrog | |
| Cov cuab yeej ceev | X / Y / Z axis ceev traverse ceev (m / min) | 60/60/60 | 60/60/60 | 60/60/60 | 60/60/60 |
| A / C axis ceev traverse ceev - milling (r / min) | 100/120 | 80/120 | 60/80 | 40/100 | |
| A / C axis ceev traverse ceev - tig (r / min) | 100/2000 | 80/850 | 60/850 | 40/550 | |
| Positioning raug | X / Y / Z axis qhov tseeb (mm) | 0.005/0.005/0.005 | 0.006/0.006/0.006 | 0.008/0.008/0.008 | 0.008/0.008/0.008 |
| A/C axis positioning raug (") | 7 | 7 | 7 | 7 | |
| Rov ua qhov tseeb qhov tseeb | X / Y / Z axis rov ua qhov tseeb (mm) | 0.003/0.003/0.003 | 0.004/0.004/0.004 | 0.005/0.005/0.005 | 0.005/0.005/0.005 |
| A / C axis rov ua qhov tseeb (") | 4 | 4 | 4 | 4 | |
| Cov cuab yeej hloov pauv | Cov cuab yeej hloov pauv hom | Umbrella tool changer | Umbrella tool changer | Umbrella tool changer | Chain tool changer |
| Tool changer muaj peev xwm (pieces) | 22 | 30 | 36 | 42 | |
| Yam khoom hnyav (kg) | 6 | 6 | 6 | 30 | |
| Qhov siab tshaj plaws Tool Diameter (mm) | Φ80 | Φ80 | Φ80 | Φ125 / Φ250 (cov cuab yeej uas nyob ib sab) | |
| Qhov siab tshaj plaws qhov ntev (mm) | 250 | 300 | 400 | 500 | |
| Tool Size | Tshuab cuab yeej hneev taw (ntev x dav x qhov siab) (mm) | 3450×4155×2925 | 4170×4715×3510 | 4400×5350×3740 | 4850×6600×4650 |
| Tshuab qhov hnyav (t) | 6.2 | 12 | 14.5 | 22 | |
Tshuab Tool Configuration Table (tus qauv ● xaiv tau ○ tsis muaj x)
| Tshuab qauv | HMC400 | HMC630 | HMC 800 | HMC 1000 | |
|---|---|---|---|---|---|
| Spindle | 20000r / min (HSK-A63) hluav taws xob ntxaiv | ● | ● | ○ | ○ |
| 15000r / min (HSK-A63) hluav taws xob ntxaiv | ○ | ○ | ● | ○ | |
| 15000r / min (HSK-A100) hluav taws xob ntxaiv | x | x | x | ● | |
| Tool Setter | Laser cuab tam ntsuas ntsuas | ● | ● | ● | ● |
| Hu rau cov cuab yeej teeb tsa | ○ | x | x | x | |
| Txiav kua thiab nti kev kho mob | Spindle center qhov hluav taws xob - siab 7MPa | ● | ● | ● | ● |
| Spindle center dej qhov hluav taws xob - siab 7MPa (stepless siab tswj | ○ | ○ | ○ | ○ | |
| Txiav Fluid Tool Txias | ● | ● | ● | ● | |
| Shroud yaug | ● | ● | ● | ● | |
| Txiav kua tshuaj tsuag phom | ● | ● | ● | ● | |
| Chain phaj hom nti tshem tawm cov cuab yeej thiab chip sau tsheb | ● | ● | ● | ● | |
| Scraper hom nti tshem tawm cov khoom siv thiab cov khoom siv chip | ○ | ○ | ○ | ○ | |
| tag nrho kaw-loop tswj | X / Y / Z axis linear nplai | ● | ● | ● | ● |
| A / C axis encoder | ● | ● | ● | ● | |
| Automation cuam tshuam | Workbench pneumatic / hydraulic fixture interface | ● | ● | ● | ● |
| Pem hauv ntej zawv zawg qhov rooj tsis siv neeg hloov | ○ | ○ | ○ | ○ | |
| DNC muaj nuj nqi (system xaiv) | ○ | ○ | ○ | ○ | |
| Kev xaiv qhov system | Tsib-axis kev sib raug zoo tsis siv neeg pov thawj | ○ | ○ | ○ | ○ |
| Kev soj ntsuam kev tawg ntawm cov cuab yeej | ○ | ○ | ○ | ○ | |
| DCM dynamic tiv thaiv kev sib tsoo | ○ | ○ | ○ | ○ | |
| AFC Pub Adaptive Control | ○ | ○ | ○ | ○ | |
| LAC load adaptive tswj | ○ | ○ | ○ | ○ | |
| Tiv thaiv | Z axis nres | ● | ● | ● | ● |
| Kev ruaj ntseg qhov rooj xauv | ● | ● | ● | ● | |
| Lwm tus | Spindle Thermal Compensation | ○ | ○ | ○ | ○ |
| Infrared sojntsuam | ○ | ○ | ○ | ○ | |
| Roj av processor | ○ | ○ | ○ | ○ | |
| Cua phom | ● | ● | ● | ● | |
| Tool changer manual tool change auxiliary device | ○ | ○ | ○ | ○ | |
Nco tseg: 1. Kev xaiv qhov system muaj feem xyuam nrog cov txheej txheem xaiv.
2. Qhov loj ntawm lub tshuab cuab yeej yuav txawv ntawm tus nqi hauv cov ntawv teev npe vim qhov txawv ntawm cov kev xaiv thiab cov khoom siv peripheral.
Daim ntawv thov cheeb tsam ntawm 5 axis tshuab chaw
Pwm
Turbomachinery
Tshiab zog kev lag luam
Kho mob
Tsheb
Cim npe nrov: hmc400/630//800/1000 5 axis machining center, Tuam Tshoj, manufacturers, lwm tus neeg, Hoobkas, yuav, pheej yig, luv nqi, kev muag khoom
Xa kev nug
